50,000-275,000 BTU EZ Gas Pro Conversion Burner w/ 10" Air Tube

50,000-275,000 BTU EZ Gas Pro Conversion Burner w/ 10" Air Tube

The EZ Gas Pro burner converts existing oil-fired boilers, furnaces, and water heaters to natural gas or propane at a fraction of the cost of replacing the appliance. This natural gas converter comes factory packed with combustion control and gas fuel train. Unlike other conversion burners, it does not require a refractory liner and fires with or without a combustion chamber. Proven in extensive boiler and furnace testing, these gas conversion burners meet the needs of residential gas burning applications.

Key Features & Benefits

• Available in Capacities from 50,000 to 275,000 Btuh: Accommodates a wide range of residential heating needs
• Dual Fuel Compatibility: Works with natural gas or propane gas
• Maximum Supply Pressure: 14 inches w.c.
• Minimum Supply Pressure: 5.0 inches w.c.
• Manifold Pressure: 3.5 inches w.c.
• Carlin 60200FR Microprocessor Control: Advanced electronic control with digital display for precise operation and easy adjustment of all burner parameters
• 4 Second Trial for Ignition (TFI): Ensures rapid, reliable startup
• 1.3 Second Flame Failure Response Time (FFRT): Provides rapid safety shutdown if flame is lost during operation
• Pre-Purge and Post-Purge Cycles: Automatically clears combustion chamber of unburned gases before ignition and after shutdown
• Serviceman Reset Protection: Locks out after three consecutive failed ignition attempts
• Latch-Up After Three Consecutive Lockouts
• Interrupted Duty Ignition: Allows for cycling operation to match heating demand
• Recycle on Flame Failure: Automatically attempts re-ignition if flame is lost
• 120 VAC, 60 Hz, 1-Phase Power: Standard residential electrical supply
• Current Draw: Approximately 2.0 Amps
• Limit Circuit Input: 120 VAC, 60 Hz
• 1/15 HP Motor: 3450 RPM, 60 Hz for consistent combustion air delivery
• 48 Frame, "M" Flange Motor: Standard motor mounting configuration
• Fuel Valve Power: 120 VAC, 60 Hz
• Carlin Model 41800 Solid State Electronic Ignition: Delivers 9,000 volts for instant spark ignition
• 10-Inch Air Tube: Provides optimal combustion chamber insertion depth
• Complete Kit with Diffuser Plates and Air Bands: Includes all necessary components for combustion tuning
• Field-Drilled Gas Nozzle: Allows precise orifice sizing to match specific heating load requirements
• Not Energy Star Rated

Compatibility & Requirements

This product must be installed by a qualified/licensed contractor and set up with properly calibrated combustion test equipment. Failure to comply with this could result in substantial property damage, severe personal injury or death.

This conversion burner requires a double-acting barometric damper and a vent spill switch, both available from Field Controls, to complete the installation safely and meet code requirements. Fuel supply pressure must fall between 5.0 inches w.c. minimum and 14 inches w.c. maximum for proper operation. The installer must drill the field-drilled orifice to the correct size based on the specific heating load and fuel type. Combustion analyzer readings must be taken and adjustments made to achieve optimal efficiency and safety.

Installation & Care

Remove the existing oil burner from the boiler or furnace. Install the double-acting barometric damper and vent spill switch in the flue system. Mount the EZ Gas Pro burner to the appliance using the existing burner mounting flange or adapter. Connect the gas supply line to the burner's gas inlet valve on the left side of the unit. Run electrical connections from the appliance's limit circuit to the burner control. Drill the field-drilled orifice to the size specified in the included burner selection guide based on your fuel type and required firing rate. Install the appropriate diffuser plate and air band combination. Adjust the air shutter and manifold pressure using properly calibrated combustion test equipment to achieve target CO2 or O2 levels and ensure safe, efficient combustion. Verify proper ignition and flame characteristics on startup. Perform annual maintenance including inspection of flame characteristics, verification of combustion settings, and cleaning of the burner air intake and combustion chamber.

What's Included

• EZ Gas Pro conversion burner assembly with 10-inch air tube
• Carlin 60200FR microprocessor control
• Carlin Model 41800 solid state electronic ignition
• Complete gas fuel train
• Field-drilled gas nozzle
• Diffuser plates (including 9-slot diffuser plate)
• Air bands (A and B)

Frequently Asked Questions

Q: Does this conversion burner require a refractory liner to operate safely?
A: No, the EZ Gas Pro is designed to fire efficiently with or without a combustion chamber or refractory liner, simplifying installation and reducing conversion costs.

Q: What additional components must I purchase separately to complete the conversion?
A: You must purchase a double-acting barometric damper and a vent spill switch, both manufactured by Field Controls, to meet code requirements and ensure safe operation.